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Unless things have changed recently, yes, I have done this after periods of not needing the software.

I have also seen this on the majority of my assembly boleans, including assemblies without imported features and without duplicates. Whilst very annoying I have not experienced any adverse effect on the function of the model, although I don't tend to have bolean features in the main assemblies...

I had a similar problem creating 3D pdf's of larger assemblies in Vista, despite previously being able to create larger files in XP. Alibre support initally just said the assemblies were to large, however after some searching I found that if I ran Alibre as administator I could create large 3D...

A rough model below shows the way I've aproached it; 1) Extrude the basic shape 2) construct a loft cut using local guides to control the shape of the curved surface Regards Ian