free trial     login
Forums | Resellers | Contact Us | Press & Media
800-691-1839
Geomagic.ISS.Americas@3dsystems.com

 

Nicolai

Young designer finds passion and a future, racing with Alibre Design.

Nicolai Hansen may only be 20 years old, but he's taking his dreams to the next level by driving his own racecar and designing his way to a better future. Nic is in the middle of his university level of education in Denmark, where he is becoming a Precision Engineer. His love for design techniques and attention to detail led him to study engineering, but his real passion is Moto-sport. His interest in racing began over a decade ago when he began driving Go-Karts at the age of 9. During the next 5 years the hobby of racing these suped up go karts turned into a lifestyle. As he advanced through the racing system and gained wisdom and expereince, the driving became more serious and his knowledge and interest in optimizing his own
hand built engines grew. When he was sixteen he found Alibre Design and began
using it to create brackets, tables and other parts he needed for racing.

At the end of his secondary education it was time for Nicolai to choose his area of study for the future. He found that the search for engineering perfection coupled with handcrafting and design made Precision Engineering the perfect choice for him. During that time he perfected his race designs and manufactured them using Alibre Design.

During his second semester in the fall of 2011, each student had to choose their own project and manufacture it. Nicolai chose to make a 23cc 2-stroke internal combustion racing engine. It was a huge amount of work for the teenager, while relying on his skills from the past and knowledge of 2-stroke engines he began to study and read everything he could about engine design.

He set out and began to sketch his parts from his new racer in Alibre Design. It was right about this time when he met Bent Løkke, the Alibre Value Added Reseller in Denmark and owner of NettoCAD. Bent took an immediate interest in the project. Design and manfacturing of the engine began with the help of Mr. Løkke who sponsored Nicolai with a license of Alibre Design Professional to boost his designing and manufacturing.

In the end he triumphed. Nicolai says, "it was a huge satisfaction to see such a big project become real. I think it's amazing, that you can design and build such complex things, using a program that ordinary people actually can afford."

Phase II - The Porsche

While working on the engine project, Nicolai's father (who has been his enthusiastic and faithful mechanic during all the years of racing) decided togther, that they would move from go-kart and into car racing from the 2012 Season. The father and son team bought and ordinary street car, a Porsche 968 that they imported from Germany and their new project was born.

During the 2011-2012 winter the team was busy, within the time frame of 6 months they striped the car redesigned, refurbished and reassembled the new race car. Nicolai welded in a roll cage and the car was power sanded down to the frame and re-painted. A new suspension was added and wheel assembly and engine mounts were redesigned. The duo used Alibre Design to manufactured all the parts for the Racer - this is a short list:

  • Camber/castor adjustment plates
  • Front and rear sway bar bushings
  • Solid Engine mounts
  • Stiffer Gearbox mounts
  • Shortshift
  • Wheel spacers
  • A control box for steering wheel mounting
  • Various speciality tools
  • A pile of suspension mounts and brackets.

In this period the pair practically lived in the garage working hard to finish in time for Nicolai's first big race on May 5th & 6th. The day before the race they added sponsor decals from Alibre and NettoCAD as the final touches for the car.

During the race they did experience some fuel problems, which were finally solved before the last heat, in which he managed to advance from 17th position of 24 to 4th place with driving times equal to the front of the pack. Even though they had problems during the weekend, everyone agreed this was a huge success for a first race. Other racers were so impressed with the custom made parts that they made, that they even got their first request to make a production for another race car...

Nicolai will continue racing this summer and Alibre will be there to report the results! Check out the race on YouTube.