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Modelling a "Turning Feed Screw"

ynnek

Member
I am looking for a point in right direction. I have modeled a variable pitched feed screw using Alibre. Now the next test is a matched set of feed screws that turn the container 90* Any help would be very much appreciated.
 

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  • turning bottles.jpg
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ynnek

Member
I was really hoping there was a brainiac here with some suggestions. My brain is fried, trying to figure this out.
 
Ynek,

There is not enough information posted for me, at least, to grasp the nature of your problem. You posted a picture of that I interpret to be stages along a (lofted?) variable pitch feedscrew. You then ask for a matched set of feedscrews that will turn the (a?) container 90°. There is not enough information contained in that description to establish a Statement of Work to follow. That makes it somewhat hard to provide assistance.
 

ynnek

Member
Sorry for the cryptic description. Yes, the image is the stages in which the container will follow. Based on your statement, would lofting be the modelling path to follow. I can provide the length & diameter of the screws and bottle dims. What other info would need? I am not really looking for a finished model, just the best method to get the job done. It is not a necessity that I create this, just something I challenged myself with. I would be grateful for any help.
 

ynnek

Member
This is what I am trying to achieve, on the left

feedscrewpage2.png
 
Ynek,

OK, you have a flighted screw set that passes a rectangular object along a glide path as your initial condition. A set of shaped flights turn the rectangular object through 180° along the same glide path where it is (smoothly) fed into a flighted screw set for delivery out the other end. I will assume that the overall infeed is such that the rectangular objects are always provided in a long axis perpendicular to the axis of the drive screw orientation.

I normally deal with this situation on a powered conveyor where I use a set of (pneumatically actuated) tip points and a pair of shaped wheels to make the 180° turn-about in a (fairly) short escapement section.
 

ynnek

Member
Yes, with the exception that the containers will be oval or rectangular with rounded corners, in shape. The picture was just for my lack of being able to explain myself.
 

RocketNut

Alibre Super User
Ynek
Is this what your looking for?
 

Attachments

  • 2013-08-26_14-57_FeedScrew.jpg
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ynnek

Member
Na, Rocket. I have modeled several variable pitched feed screws using TurboCAD & now Alibre Design. The helix tool in Alibre really made this easy. But what I am trying to do is rotate the package ( profile ) 90° once it enters the feed screw. Nice job though & thanks for the help.
 

albie0803

Alibre Super User
I don't know how you would model it. You would do it by plotting the shape of the path the object moves in in a straight line and then add a 4th axis rotation to get the scroll. Modelling it would involve wrapping a variable shape around a helix. maybe using 3d splines.
 
Ynnek,

If the container shape changes, so does the shape of the rotational flights that turn it about. That would suggest that you would need a (matched pair) of fairly expensive rotational flights for every size/shape combination being handled. As an exercise in mapping geometry it would be a fairly interesting challenge (one I do not have time to undertake unless you are willing to pay for my time). Essentially you would need to map the presented shape of the container at (say) each 5° of rotation of the screw system and then loft cut to "stitch together" the shapes as they progress helically down the screw -- a seriously non-trivial exercise.

As a design engineer who has to compete on price and schedule for each project, I would use an escapement feed mechanism on a powered conveyor with a set of matched, shaped rotating wheels to catch the package and turn it in (say) 45° increments until I had my 180° package rotation. That way the changeover from one package size/shape to another is fairly simple and inexpensive. Adjust the (nominally) fixed width side guide rails on the straight feed sections, adjust the position of the escapement stop(s), and replace one set of turn-about wheels with another on the stepper or servo motors and be ready to rock & roll. ???
 

ynnek

Member
Thanks for your help Lew. So, evidently my head ache was warranted, especially being a non engineer. We can purchase these screw for under 5K per set. Will keep on that path. I was not asked to make any, I was just researching the possibilities. Once again, thanks for the help.
 
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